Electronic
Commerce / Implementation Guide
Chapter
1
DOFASCO and Electronic Commerce
The Electronic Commerce Program is being developed in support of Dofasco's
commitment to "continuous improvement". The program will simplify
the information flow between Customer and Supplier by facilitating changes
to daily processes, and supporting a closer, more flexible business relationship.
In this chapter we explain the elements of the program, the planned
implementation strategy and your role and responsibilities as a supplier
in that program.
1.1 Strategy Statement
The markets traditionally served by Canadian Steel producers have changed
dramatically in the last few years. At Dofasco, we strive for quality
by being the best we can be at everything we do. The aim of our marketing
efforts is to focus on opportunities for continuous improvement in the
quality of our products and service to our Customers.
Some of the key changes in the steel producers' markets have been a
tightening of relationships between Customer and supplier, dramatic shortening
of the time between order and expected shipments, and significant increases
in the expectations of quality, not only in products, but in services as
well. Increasingly the only effective way of meeting these demands
is to fully support relationships with Electronic Commerce.
Dofasco will have high quality, comprehensive and fully competitive
Electronic Commerce relationships with Outside Processors.
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1.1.1 Dofasco's Overall Strategy
The Electronic Commerce program supports Dofasco's aim for continuous improvement
in the quality of our products and service to our customers, by enabling
us to:
-
provide timely, accurate information
-
conduct business transactions electronically
-
quality and customer service.
Timely, Accurate Information
Basically, this means that both parties will strive
to provide accurate information. We realize there will be a continuous
process of reducing and minimizing errors. Dofasco and Outside Processors
and/or Storage Facilities will provide "event driven" communication as
much as possible.
Business transactions
Initially Dofasco plans to implement transactions
that relate to Material flow and Material processing. In subsequent
stages, we will extend our EDI transactions to include Order and Invoice
related functions.
Quality and Customer Service
Streamlining processes and reducing costs go hand
in hand with quality and Customer service. Operating electronically
allows Dofasco and Outside Processors and Storage Facilities to respond
faster to customer needs.
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1.1.2 Implementation Strategy
Dofasco will meet with it's Outside Processors and Storage Facilities to
customize an Electronic Commerce implementation plan that suits the business
needs of both the Outside Processor and Dofasco. When the business
procedures are defined, the technology will be deployed that meets those
business needs.
(See section 1-2 for a complete list of transactions)
1.2 The New Business Cycle - Phase 1
The transactions in the traditional "paper" business cycle
have been partially replaced with electronic transactions.
In this document, we:
-
describe the current business cycle
-
provide a brief explanation of the paper-based transactions
-
describe the Phase 1 electronic business cycle
-
provide a brief explanation of each EDI transaction set
1.2.1 The Current Business Cycle
The current business cycle is a paper-based environment.
1.2.2 The Paper Transactions
There are numerous paper transactions in the current business cycle, which
are explained here in the sequence they occur.
Lineup/OPOR/Commitment List
When Dofasco's internal steel processing is complete,
the coils are sent to a Shipping location and our internal systems are
updated. A lineup is created, an OPOR (Outside Processor Order Release)
is created to enable shipment of steel and a Commitment list prepared.
This information is faxed manually to the Outside
Processor.
Inspection Report
Upon receipt of shipment at the Outside Processor,
as well as production at the Outside Processor, material is inspected.
If it is damaged or non conforming, an Inspection Report is filed with
Dofasco. If there is no damage or non-conformance, an Inspection
Report is not required.
Production Report
As steel is processed at the Outside Processor,
Dofasco monitors the progress by phone. Production reports are completed
by the Outside Processor and sent by fax or courier. These reports
are posted to our internal system as received. There can be a gap
of 12 to 24 hours after production until the reports are posted.
Bill of Lading
When the Outside Processor completes the processing
of steel, they produce a bill of lading. (Ready to Ship Notice.)
Load Tally
The Ready-to-Ship notice triggers the process
to notify customers and create the Dofasco bill of lading. Dofasco
notifies customers via a faxed or EDI status report and/or by phone.
The load tally contains detailed coil information on one or more bills
of lading. The trigger for the load tally can be either immediate,
or after a customer requests shipment. This action triggers the sending
of the Test Report (autofax) to the customer and prepares Customs Documentation,
which is manually faxed to the carrier or Customs Broker.
Shipment Request
The customer contacts Dofasco or the Outside Processor
to arrange pickup by phone.
Shipped List
When goods are shipped, the Outside Processor
notifies Dofasco and the information is posted. For customer ASN's
(Advance Ship Notice), the Outside Processor phones Dofasco upon shipment
and Dofasco triggers the sending of an ASN via EDI. The Outside Processor
then faxes the “material-shipped-yesterday” list to Dofasco. This
triggers the process of issuing an invoice to the Customer.
As can be seen from the previous description,
the current process is not only paper intensive, but also requires that
documents be handled numerous times and data be re-entered for each operation.
This results in a slower process and increased chances of error, affecting
the performance of all parties, and ultimately, the level of service to
our customers.
The new electronic process overcomes these drawbacks,
by eliminating the paper - and consequently, the manual handling and data
transcriptions, resulting in accurate, more timely information.
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1.2.3 The Revised Business Cycle (Phase 1)
Phase 1 of the revised business cycle is primarily electronic transactions.
...
1.2.4 The EDI Transactions
There are 9 transactions sets in Phase 1 of the electronic business cycle.
They are explained here in the sequence in which they occur.
Material Transfer (Advance Ship Notice)
856*/90**
As material leaves Dofasco, an ASN will be sent
to the Outside Processor. This will provide timely and accurate information
on the details of the substrate.
Material Receipt 861*/91**
Upon receipt of the steel, the Outside Processor
will send Dofasco a confirmation acknowledgment, which will update Dofasco's
internal system directly.
Production Reporting 870*/92**
The Outside Processor will send Dofasco Order
Status updates as material is processed during the day. The reports
will update Dofasco's internal system directly. This will enable
Dofasco personnel to have access to accurate and timely order status where
an Outside Processor is concerned.
Hold Report 870*/96**
If the steel is defective at the Outside Processor
and is held before further processing, the Outside Processor will send
Dofasco a Hold transaction.
Release Report 870*/96**
When Dofasco releases the steel, they will send
the Outside Processor a Release transaction.
Reapplication 867*/97**
Sometimes it is necessary to reassign steel to
different orders. This is handled via a Reapplication transaction.
Dofasco will send the Outside Processor a Reapplication advice.
Reapplication 867*/97**
In this transaction, the Outside Processor will
reassign steel, based on business rules. The Outside Processor will send
a Reapplication transaction. At this time Dofasco does not intend
to use this transaction as there has not been a business case identified
for its use with the Outside Processor.
Material Transfer (ASN) 856*/90**
Upon the shipment of steel from the Outside Processor,
an ASN will be sent to Dofasco.
Inventory Handoff 846*/89**
The Outside Processor will send Dofasco an Inventory
Advice to report a "snapshot" of the material in inventory at a specified
point in time (may include in-transit material from certain Outside Processors/Outside
Storage Facilities). The Inventory Advice will be used by Dofasco
to reconcile all inventories.
* X12 Transaction Numbers
** COMPORD Transaction Numbers
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1.3 SECTION 1-3
Roles & Responsibilities
For a business process to be successful, the roles and responsibilities
of each trading partner must be clearly understood. In this document, we
list the roles and responsibilities of the Outside Processor and Dofasco
to support the new business cycle.
-
Outside Processor/Dofasco roles
-
Outside Processor/Dofasco responsibilities
1.3.1 Roles
Each party must:
-
Be able to receive and send business documents via EDI.
-
Take steps to ensure that the documents and data sent are accurate and
complete.
Outside Processors and Storage Facilities will:
-
Provide material status and production data, as requested by Dofasco.
-
Supply processed coils to Dofasco or its customers, as per mutual agreement.
1.3.2 Responsibilities
Commitment To Electronic Commerce
The Outside Processor agrees to receive and send
the required business documents via EDI, unless specifically waived by
Dofasco.
Business Commitment
The Outside Processor must use either a VAN or
a Direct Link.
User ID on a VAN
The Outside Processor will establish a User ID
with a Value-Added Network (VAN) to identify its company. The presence
of this User ID in any EDI interchange will be sufficient to verify the
source of the data and the authenticity of the document. The Outside Processor
will notify Dofasco of any changes in the VAN relationship immediately.
ANX
Dofasco and the Outside Processor may wish to establish a link using
a private internet service such as the Advanced Network eXchange
(ANX).For more information see the ANX.com website.
Archiving
EDI Transaction sets must be archived. The lengths
of time for archiving has been established to be for a period of 7 years.
Original Documents
EDI documents or printouts of them, shall constitute
an original when maintained in the normal course of business.
Implementation Guide Maintenance
Dofasco will provide Outside Processors and Storage
Facilities with updates to the E.C. Program Implementation Guide.
Data Accuracy
It is the responsibility of the sender to ensure
all data sent is correct and valid.
997 - Functional Acknowledgment
A Functional Acknowledgment (997) must be received
by Dofasco within 24 hours of receipt of any EDI documents.
856 - Advance Ship Notice
The 856 - Advance Ship Notice (ASN) transaction
must accurately reflect the contents of the shipment and must arrive before
the truck at Dofasco, the Outside Processor or the customer’s plant.
870 - Production Reporting
Production Reporting (870) data must arrive at
Dofasco no later than 7:00 a.m. the next business day.
Transmission Fees
Dofasco will pay the sender interconnection, mailbox
and transmission fees for all documents to the supplier's VAN mailbox.
Similarly the Outside Processor will be responsible for any interconnection
and transmission fees for all documents to Dofasco's VAN mailbox.
ANX Fees
Dofasco and the Outside Processor are separately responsible for their
own ANX fees.For more information see the ANX.com website.
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